Tue Jan 13 21:16:13 2009 - The aft "2 inch" line is in place and I've marked my cut line on the bottom cowl. I'm intentionally making it about 1/16" too long as it's easier to sand off rather than to glass on. I've still got about 1/4" left to move the bottom cowl upwards at the front. I think that'll close the gap up very nicely. See, nothing to worry about. ;) Thanks VAF for the reassurance.
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Tue Jan 13 21:16:01 2009 - This stool provided a _perfect_ height for the rear of bottom cowl. I was able to get a strap around and cinch things into place.
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Tue Jan 13 21:09:37 2009 - I moved the "shin guards" off of the steps to the clamps holding the top cowl to the fly wheel. I cut the slot for the gear leg in the bottom cowl and started the fit.
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Tue Jan 13 20:21:56 2009 - Time to get ready for the bottom cowl fitting. The instructions talk about clamping the top cowl to the spinner bulkhead. I couldn't figure out how to do that without interfering with the bottom cowl. So I made up some blocks and and clamped it to the fly wheel. I can now push on the cowl and the entire plane moves around. This doesn't mean to say that I'd move the plane around by pushing on the cowl, however. ;)
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Tue Jan 13 18:45:22 2009 - Very carefully drilled the pilot holes for the Cam-Loc's. I've intentionally gone for a zero gap (or as little as possible) between the cowl and skin. When the cowl is mostly complete, I'll come back and sand my "credit card thickness" paint gap.
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Sat Jan 10 17:38:37 2009 - And the "mostly" finished product. I did bend some of the tabs down slightly (best guess of 1-2 deg( to help pull the cowl down when the Cam-Loc's engage. I'm still thing to determine if I need a .020" strip between the attach strip and firewall flange. I think I'll set one rivet and decide then.
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Sat Jan 10 16:49:24 2009 - Ok, I really pondered what, if any, benefit there was to scalloping the top attach strip. After all, the forward top skin and cowl sloped together. After reading through the Mil-Spec Cam-Loc instructions, there was mention of slightly bending the tabs to make things fit better. So, about 30 minutes later I had things laid out. Spacing between Cam-Loc's ended up at 3-1/2" (3"-4" is recommended).
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Sat Jan 10 11:07:14 2009 - I've adopted the practice of laying painters tape to provide a good solid line of contrast. I'm slowly sanding the aft edge of the top cowl for fitting.
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Thu Jan 8 18:29:41 2009 - Thought this looked kinda cool (wish I'd removed the cleco - oh well).
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Tue Jan 6 20:07:35 2009 - The instructions say that anything between 1/8" - 1/4" between the spinner and front cowl is good. I'm aiming for 1/8" just in case I need to trim. So far the cowl and spinner are pretty much on parallel plains.
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